Die Cut Surface Protection Film
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Throughout many industries, surface protection films and tapes are used to temporarily protect delicate, critical, and cosmetic surfaces from scratching, marring, abrasion, and contamination throughout manufacturing, assembly, distribution, and warehousing processes.
Marian converts low-tack tapes, masking tapes, and other surface protection films and materials. We can add zoned adhesive, pull-tabs, and split liners to meet the needs of your specific application. We work with a variety of materials for surface protection like tesa® films and tapes, 3M protective tapes, 3M Masking Tapes, and more.
Common Applications
- Infotainment screen protection
- Medical device screen protection
- Handheld electronic screen protection
- Automotive exterior protection
- Paint masking
Paint Masking Solutions
Check out our die-cut paint masking solutions. In most paint shops, masking is achieved by applying single strips of tape until the specified area is masked. Die-cut masking components drastically improve this process.
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Tabs
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Kiss-cut
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Intricate features, tight tolerance
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Precise spacing for automated dispensing
Benefits
- Accuracy of use
- Reduces labor cost
- Improved assembly time
- Better material yield
- Ease of protecting complex surfaces
- Robotic application of parts to surface for high volume throughout and consistency
Surface Protection Tape and Film Materials
Marian is a Preferred Converter for 3M and tesa® materials. Marian can help you with material selection, considering the following options:
- Substrate – what surface is the tape/film protecting?
- Tape/film color and opacity
- Temperature resistance/flame retardant
- Environmentally friendly disposal
Commonly Converted Surface Protection Tapes
- tesa® 7133
- tesa® 4848PV1
- tesa® 4289
- 3M™ 7070UV
- 3M™ PUL2006
- Pregis Polymask™
Commonly Converted Paint Masking Tapes
- 3M™ 501+
- 3M™ 401+
- 3M™ 301+
- 3M™ 201+
- 3M™ 101+
The Benefits of Die-Cut Surface Protection Films
Perfect Fit and Flawless Finish
Cost Savings Through Material Efficiency
Custom Paint Masking Solutions for Industrial Applications
Precision Die-Cutting for Complex Shapes
Streamlined Production and Consistency
Adhesion Tailored to Your Surface
Our Process: From Design to Die-Cut Component
Collaborative Engineering and Prototyping
High-Volume Production and Quality Control
Assembly-Ready Packaging for Your Workflow
Blog Posts
Success Stories
Die-cut Protective Film with Raised Pull-tab for HUD Module
Marian provides a die-cut surface protection film tape with a raised pull-tab for ease of removal. The protective tape will protect the sensitive glass surface of the head-up display module (HUD). Read more…
Surface Protection Solution for Security System Control Module
Marian’s material experts suggest a low-tack protective adhesive versus a cling film to protect the plastic housing of this security system control module. Read more…
Paint Masking Strips vs. Die Cut
Download this solution case study to read about a company who implemented a die-cut masking components into their process. Results achieved: 3x faster application, safer process that was easier to train, maximized productivity, and required 75% less rework. Read more…
Resources
FAQs About Die Cut Surface Protection Film
Why use die cut surface protection films?
Surface protection films shield sensitive surfaces from damage during manufacturing, shipping, and handling. Custom die-cutting ensures the film matches your surface’s exact shape and dimensions, providing complete coverage without gaps or overhangs that could compromise protection.
How do die-cut paint masking solutions save costs?
Die-cut paint masking uses significantly less tape than traditional methods. Instead of applying multiple straight strips repeatedly across each surface, die-cut solutions provide precision-cut pieces in the exact shape needed, including curves and complex contours.
This means one piece replaces many strips, applied quickly and accurately. The benefits are clear: less waste, faster masking, and reduced costs.
Can you create custom shapes?
Marian’s advanced die-cutting technology cuts surface protection films and masking tapes to any configuration. Whether your surface requires complex curves or intricate shapes, Marian has the expertise to design and manufacture protection that fits your exact specifications.
What are the benefits of pull-tabs?
Pull tabs simplify film and tape handling during assembly. By incorporating our Design for Manufacturing (DFM) principles, we create pull tabs that operators can easily grasp for quick removal from liners or placement onto assemblies.
Instead of picking at corners or risking contamination from excessive handling, operators simply grab the tab for clean, efficient application.
The result: faster assembly, cleaner parts, and less frustrated operators.
What materials are used for surface protection films?
Surface protection films come in numerous formulations. As a preferred converter for leading adhesive manufacturers, we have access to a wide range of films, many of which we stock in-house.
You can check out our material data sheets page for a comprehensive list of materials we work with or simply contact one of our sales engineers. We’re happy to help you find the right solution.