Die-cut Battery and Energy Storage Solutions for Non-Automotive Applications

Custom, Quality Parts for Enhanced Performance, Durability, and Safety

Marian produces a broad range of custom die-cut parts, from individual battery cell components to full-scale energy storage solutions. Our innovative designs are instrumental to modern consumer electronics, power tools, appliances, and more. Through our 3M Preferred Converter partnership, material expertise, innovative technologies, and quality standards, we help customers solve today’s complex manufacturing and assembly challenges.

Comprehensive Device and Energy Storage Solutions

Comprehensive Device and Energy Storage Solutions

Marian specializes in manufacturing complete battery system solutions, from initial concept development to mass production.

The Marian Manufacturing Difference: Quality Components and Exceptional Service

With global facilities, regional support, industry-leading technology, and in-depth materials knowledge, it’s easy to see why Marian is a global leader in precision die-cut components.

Complete Solutions

We proudly offer a wide range of tailored die-cut components for the entire battery and its charging system with rapid turnaround, design assistance, and collaboration.

Manufacturing Capabilities

We’ll devise the most efficient, cost-effective, and high-quality manufacturing processes, including cleanroom converting and 100% inspection requirements, with your application in mind.

Industry Certifications

With ISO 9001 and IATF 16949 certifications, our quality management systems are set up to meet the stringent standards of the energy storage industry.

Global Presence

We have manufacturing facilities and representatives all over the globe, as well as local Marian representatives in areas near you.

Material Expertise

Our highly trained engineers collaborate with top manufacturers of thin, flexible materials to ensure you get the best materials for your applications.

Innovative Materials for Optimal Performance

Innovative Materials for Optimal Performance

Our non-automotive battery solutions are engineered to tackle key challenges around safety, durability, reliability, and weight optimization.

Thermal Management Materials

Effective thermal management optimizes battery performance and longevity.

  • Key materials: Thermal interface gap pads, heat spreaders, thermally conductive tapes, dispensable thermal epoxies, gels
  • Key suppliers: 3M™,  Fujipoly®, Qnity™ (Laird™), Polymer Science, tesa®

Seals & Gaskets

Custom gaskets and seals provide long-term sealing in extreme temperatures 
& conditions.

Dielectric Barriers & Insulators

Dielectric barriers and insulators meet rigorous standards to keep batteries running safely.

Spacers & Compression Pads

Foam compression pads provide protection against cell expansion and contraction, as well as shock and vibration caused by regular use.

  • Key materials: BISCO®, PORON®, Norseal®
  • Key suppliers: Rogers Corporation, Saint-Gobain

Anti-Propagation

Ultra-high-temperature resistant materials help mitigate thermal runaway.

  • Key materials: Films, fibrous papers, felts, intumescent foams, composites
  • Key suppliers: Morgan, Alkegen, Rogers Corporation, tesa®

UL-Rated Adhesives

UL-rated adhesives deliver flame-retardant properties while providing secure bonding, mounting, and laminating.

  • Constructions: Double-coated, single-coated, transfer
  • Key materials: Electrically insulating, thermally conductive
  • Key suppliers: tesa®, Avery Dennison®, 3M™

Request a Prototype

Our experienced engineers can make it happen.

Request a Prototype
Download our FREE technical eBooks!
Link to: Technical eBooks Link to: Technical eBooks
4 Questions to Ask When Selecting a Pressure Sensitive Adhesive
How to Select the Right Thermal Interface Material
What to Consider When Selecting Foam Material for Static Gaskets & Seals
Considerations with Tolerances When Die Cutting Soft Flexible Materials
Pros and Cons of Designing with Silicone Rubber
What to Know When Selecting Pressure Sensitive Adhesives for Wearable Medical Devices
Marian Certifications