Acoustic Mesh

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It is an important part of digital product design to protect sensitive internal components from dust, water, and other contaminants. This is particularly imperative to audio, microphone, and acoustic components that require protection while also allowing sound to pass clearly. Acoustic mesh is acoustically transparent while acting as a barrier to dust and moisture, protecting and extending the life of the device. Marian converts a variety of mesh materials for these applications. Marian designs and manufactures multi-layer gaskets containing mesh to meet the specific requirements of the application, including placement method and final assembly.

Material Stack-up for a Speaker Gasket

Final Gaskets Rotary Die-cut to a Liner

Gaskets are provided on rolls, ready for assembly.

Acoustic Mesh Applications

Ear piece gasket
Microphone gasket
Speaker gasket
Receiver mesh
Cosmetic mesh

Capabilities

Very small and complex designs at tight dimensional tolerances
Multiple materials precisely stacked and laminated for optimal performance
Precision die cutting and laminating
High volume manufacturing capacity
Rapid laser-cut prototypes

Acoustic Mesh Gaskets: Frequently Asked Questions

What materials are used to make acoustic mesh gaskets?

Acoustic mesh gaskets are typically made from woven or nonwoven synthetic meshes combined with adhesive backings or gasket materials.

These meshes are designed to allow sound to pass through while blocking dust, debris, and other contaminants. Material selection is based on acoustic transparency, airflow, durability, and compatibility with the surrounding enclosure.

Can acoustic mesh gaskets be customized?

Yes. Acoustic mesh gaskets can be customized in size, shape, thickness, and adhesive configuration to meet specific design requirements.

Marian converts acoustic mesh materials into precise geometries that fit complex housings and support consistent acoustic performance across production volumes.

Can I get a sample or prototype of an acoustic mesh gasket?

Yes. Marian supports sampling and prototyping of acoustic mesh gaskets to allow evaluation of fit, acoustic performance, and assembly compatibility.

Lead times vary based on material availability, part complexity, and converting requirements, but prototyping helps validate performance early in the design process.

How do I choose the right acoustic mesh gasket for my application?

Choosing the right acoustic mesh gasket depends on factors such as sound transmission requirements, airflow, environmental exposure, and sealing needs. Marian works with design engineers to match mesh properties and gasket construction to application requirements, helping balance acoustic performance with protection and durability.

Can acoustic mesh gaskets be used in waterproof devices?

Yes. Acoustic mesh gaskets can be used in waterproof or water-resistant devices when paired with appropriate sealing designs. The mesh allows sound transmission while the gasket structure helps maintain environmental protection, supporting designs that require both acoustic performance and ingress protection.